GB51105-2015：挤压钢管工程设备安装与验收规范

GB51105-2015······1

1总则······18

2基本规定······19

3设备基础、地脚螺栓和垫板······22

3.1设备基础施工······22

3.2设备基础验收······72

3.3地脚螺栓安装······23

3.4地脚螺栓验收······24

3.5垫板安装······24

3.6垫板验收······25

4设备及材料进场······26

4.1一般规定······26

4.2设备及材料验收······26

5管坯准备段设备······27

5.1短（长）带锯机安装······27

5.2短（长）带锯机验收······27

5.3剥皮机安装······28

5.4剥皮机验收······28

5.5端面加工机安装······28

5.6端面加工机验收······29

5.7定心孔钻床安装······29

5.8定心孔钻床验收······30

5.9长深孔钻床安装······30

5.10长深孔钻床验收······31

5.11管坯准备段设备试运转······31

6穿（扩）孔机······33

6.1底座安装······33

6.2底座验收······33

6.3机架安装······34

6.4机架验收······35

6.5镦粗梁（穿孔梁）安装······37

6.6镦粗梁（穿孔梁）验收······37

6.7扩孔筒安装······37

6.8扩孔筒验收······38

6.9机械手安装······38

6.10机械手验收······38

6.11玻璃粉润滑台安装······39

6.12玻璃粉润滑台验收······39

6.13穿（扩）孔机试运转······39

7挤压机······40

7.1底板安装······40

7.2底板验收······40

7.3前、后梁安装······41

7.4前、后梁验收······41

7.5张力柱安装······42

7.6张力柱验收······42

7.7挤压梁安装······43

7.8挤压梁验收······43

7.9穿孔梁安装······44

7.10穿孔梁验收······44

7.11挤压筒安装······45

7.12挤压筒验收······45

7.13机械手安装······46

7.14机械手验收······46

7.15主液压缸安装······46

7.16主液压缸验收······46

7.17玻璃粉润滑台安装······47

7.18玻璃粉润滑台验收······47

7.19挤压机试运转······47

8挤压线辅助设备······48

8.1上料与管坯清洗装置安装······48

8.2上料与管坯清洗装置验收······48

8.3运输辊道安装······49

8.4运输辊道验收······49

8.5感应加热炉安装······53

8.6感应加热炉验收······53

8.7高压除磷装置安装······54

8.8高压除磷装置验收······54

8.9淬水槽安装······55

8.10淬水槽验收······55

8.11链式冷床安装······56

8.12链式冷床验收······56

8.13挤压线辅助设备试运转······57

9环形加热炉······59

9.1炉体钢结构安装······59

9.2炉体钢结构验收······59

9.3入出炉辊道安装······59

9.4入出炉辊道验收······60

9.5支持辊、导向辊安装······60

9.6支承辊、导向辊验收······60

9.7旋转钢平台安装······60

9.8旋转钢平台验收······61

9.9台车安装······61

9.10台车验收······61

9.11炉壳安装······62

9.12炉壳验收······62

9.13炉门及提升装置安装······62

9.14炉门及提升装置验收······62

9.15试运转······63

10精整线设备······64

10.1压力矫直机安装······64

10.2压力矫直机验收······64

10.3斜辊式矫直机安装······65

10.4斜辊式矫直机验收······65

10.5切管带锯机安装······66

10.6切管带锯机验收······66

10.7喷丸机安装······67

10.8喷丸机验收······67

10.9周期冷轧管机安装······68

10.10周期冷轧管机验收······68

10.11测长称重标记装置安装······70

10.12测长称重标记装置验收······70

10.13超声探伤装置安装······70

10.14超声探伤装置验收······71

10.15涡流探伤装置安装······71

10.16涡流探伤装置验收······71

10.17钢管外表面抛光机安装······72

10.18钢管外表面抛光机验收······72

10.19固溶辊底式热处理炉安装······72

10.20固溶辊底式热处理炉验收······73

10.21精整线设备试运转······74

11安全及环保······75

11.1安全······75

11.2环保······76

附录A挤压钢管工程设备安装分不分项工程划分表······77

附录B挤压钢管工程设备安装分项工程质量验收记录······78

附录C挤压钢管工程设备安装分部工程质量验收记录······79

附录D挤压钢管工程设备安装单位工程质量验收记录······80

附录E挤压钢管工程设备无负荷试运转记录······83

本规范用词说明······84

引用标准名录······85

附：条文说明······86

2基本规定······89

3设备基础、地脚螺栓和垫板······92

3.1设备基础施工······92

3.2设备基础验收······92

3.4地脚螺栓验收······92

3.5垫板安装······93

3.6垫板验收······93

4设备及材料进场······94

4.1一般规定······94

4.2设备及材料验收······94

5管坯准备段设备······95

5.3剥皮机安装······95

6穿（扩）孔机······96

6.3机架安装······96

6.5镦粗梁（穿孔梁）安装······96

6.10机械手验收······96

6.13穿（扩）孔机试运转······96

7挤压机······97

7.6张力柱验收······97

10精整线设备······98

10.1压力矫直机安装······98

10.7喷丸机安装······98

11安全及环保······99

11.1安全······99