GB50435-2016：平板玻璃工厂设计规范

本规范修订后共分19章和7个附录,主要内容包括:总则，术语，基本规定，厂址选择与厂区总体规划，总图运输，原料，浮法联合车间，燃料，供气，电气，生产过程检测和控制，给水与排水，余热利用，采暖、通风、除尘、空气调节，建筑与结构，其他生产设施，环境保护，节能和职业健康安全等。

GB50435-2016······1

1总则······17

2术语······18

3基本规定······19

3.1设计规模······19

3.2设计依据······19

3.3设计要求······19

4厂址选择与厂区总体规划······21

4.1厂址选择······21

4.2厂区总体规划······21

5总图运输······23

5.1一般规定······23

5.2总平面布置······23

5.3交通运输······25

5.4竖向设计······26

5.5管线综合布置······28

6原料······30

6.1原料的选择与品质要求······30

6.2玻璃成分和配料······31

6.3工艺设备选型······32

6.4工艺流程及布置······33

7浮法联合车间······35

7.1一般规定······35

7.2熔化系统······35

7.3成形系统······39

7.4退火系统······39

7.5冷端系统······40

7.6碎玻璃系统······41

7.7成品包装与储存······41

7.8车间工艺布置······42

8燃料······44

8.1一般规定······44

8.2重油······44

8.3天然气······45

8.4发生炉煤气······46

8.5焦炉煤气······47

8.6其他燃料······47

9供气······49

9.1一般规定······49

9.2高纯氮气与氧气制备······49

9.3高纯氢气制备······50

9.4压缩空气······50

10电气······52

10.1负荷分级及供配电系统······52

10.2变(配)电所······53

10.3车间电力设备和电气配线······54

10.4电气照明······55

10.5电力线路敷设······56

10.6建筑防雷······56

10.7通信系统······57

11生产过程检测和控制······58

11.1生产过程自动化······58

11.2配料称量系统的检测和控制······59

11.3熔化系统的检测和控制······59

11.4成形系统的检测和控制······60

11.5退火系统的检测和控制······61

11.6冷端系统的控制······61

11.7辅助生产系统的检测和控制······62

11.8仪表用电源和气源······62

11.9控制室······63

12给水与排水······64

12.1一般规定······64

12.2给水······64

12.3排水······66

13余热利用······68

13.1一般规定······68

13.2生活、生产类余热设备······68

13.3发电类余热设备······69

14采暖、通风、除尘、空气调节······70

14.1一般规定······70

14.2采暖······70

14.3通风······71

14.4除尘······72

14.5空气调节······73

15建筑与结构······75

15.1一般规定······75

15.2主要车间······76

15.3辅助车间······78

15.4构筑物······78

15.5特殊地基及防排水处理······79

16其他生产设施······81

16.1中心实验室······81

16.2维修车间······81

16.3集装器具的维修······81

17环境保护······82

17.1一般规定······82

17.2大气污染防治······82

17.3废水污染防治······83

17.4噪声污染防治······83

17.5固体废弃物污染防治······83

17.6环境监测······84

18节能······85

18.1一般规定······85

18.2生产过程节能······85

18.3电气及自动控制节能······86

18.4总图与建筑的节能······87

18.5辅助设施的节能······87

18.6能源计量器具······88

19职业健康安全······90

19.1一般规定······90

19.2防火、防爆······90

19.3防电、防雷······91

19.4防机械、玻璃伤害······92

19.5防尘、防有害气体和其他伤害······92

19.6防暑降温及采暖防寒······93

19.7噪声控制······93

19.8辅助用房······94

附录A地下管道之间的间距要求······95

附录B胶带输送机通廊净宽尺寸······101

附录C采暖计算温度······104

附录D机械通风换气次数······106

附录E生产操作区空气中生产性粉尘的最高允许浓度······108

附录F主要车间楼面、地面荷载标准值······109

附录G厂区各类地点的噪声标准······111

本规范用词说明······112

引用标准名录······113

附：条文说明······116

1总则······121

3基本规定······122

3.1设计规模······122

3.2设计依据······122

3.3设计要求······122

4厂址选择与厂区总体规划······123

4.1厂址选择······123

4.2厂区总体规划······123

5总图运输······124

5.1一般规定······124

5.2总平面布置······124

5.3交通运输······125

5.4竖向设计······125

5.5管线综合布置······126

6原料······128

6.1原料的选择与品质要求······128

6.2玻璃成分和配料······128

6.3工艺设备选型······128

6.4工艺流程及布置······128

7浮法联合车间······129

7.2熔化系统······129

7.3成形系统······130

7.4退火系统······130

7.5冷端系统······131

7.6碎玻璃系统······131

7.8车间工艺布置······131

8燃料······133

8.2重油······133

8.3天然气······133

8.4发生炉煤气······133

8.5焦炉煤气······134

9供气······135

9.1一般规定······135

9.2高纯氮气与氧气制备······135

9.3高纯氢气制备······135

9.4压缩空气······135

10电气······137

10.1负荷分级及供配电系统······137

10.2变配电所······138

10.3车间电力设备和电气配线······138

10.5电力线路敷设······138

11生产过程检测和控制······139

11.1生产过程自动化······139

11.2配料称量系统的检测和控制······139

ll.3熔化系统的检测和控制······140

11.6冷端系统的控制······140

11.7辅助生产系统的检测和控制······141

11.8仪表用电源和气源······141

12给水与排水······142

12.1一般规定······142

12.2给水······142

12.3排水······143

13余热利用······145

13.2生活、生产类余热设备······145

14采暖、通风、除尘、空气调节······146

14.1一般规定······146

14.2采暖······146

14.4除尘······146

14.5空气调节······147

15建筑与结构······148

15.1一般规定······148

15.3辅助车间······148

15.5特殊地基及防排水处理······148

16其他生产设施······149

16.1中心实验室······149

17环境保护······150

17.1一般规定······150

17.2大气污染防治······151

17.3废水污染防治······151

17.5固体废弃物污染防治······152

17.6环境监测······152

18节能······153

18.1一般规定······153

18.3电气及自动控制节能······153

18.6能源计量器具······153

19职业健康安全······154

19.1一般规定······154

19.2防火、防爆······154

19.3防电、防雷······154

19.7噪声控制······155