GB50482-2009：铝加工厂工艺设计规范

本规范共10 章，主要内容包括:总则、术语、基本规定、熔铸、板带、铝箱、铝管棒型线材、建筑铝型材和工业铝型材、制造执行系统(MES) 、车间配置等。

GB50482-2009······1

1 总 则······9

2 术 语······10

3 基本规定······13

3.1 设计计算······13

3.2 生产设施的工作制度······13

4 熔 铸······15

4.1 原料······15

4.2 熔铝炉和保温炉的选择······15

4.3 铝熔体处理······15

4.4 扁锭、实心圆锭和空心圆锭的铸造······16

4.5 铸件的铸造······16

4.6 二辊式铸轧和连铸连轧······17

4.7 半连续铸锭的均匀化热处理······17

4.8 铸锭的机械加工······17

5 板 带······19

5.1 坯料选择······19

5.2 半连续铸锭的铣面······19

5.3 铸锭和包覆板的表面处理······19

5.4 铸锭加热、均匀化······20

5.5 热轧······20

5.6 冷轧······21

5.7 热处理和精整······21

5.8 高架仓库和平面智能库······21

5.9 自动包装机组······22

6 铝 箔······23

6.1 铝箔坯料······23

6.2 铝箔轧机的选择······23

6.3 铝箔的精整······24

7 铝管棒型线材······25

7.1 坯料准备······25

7.2 挤压工艺······25

7.3 轧制和拉伸工艺······25

7.4 铝线材······26

7.5 挤压设备的选型及装备水平······26

7.6 轧管机的选型及装备水平······27

7.7 拉伸机的选型及装备水平······27

8 建筑铝型材和工业铝型材······28

8.1 坯料准备······28

8.2 建筑铝型材和工业铝型材挤压生产工艺······28

8.3 铝型材表面处理······28

8.4 挤压机列的选型及装备水平······28

8.5 表面处理生产线的选型和装备水平······29

9 制造执行系统(MES)······30

10 车间配置······31

10.1 一般规定······31

10.2 熔铸······32

I0.3 板带······33

10.4 铝箔······33

10.5 铝管棒形线······34

10.6 建筑铝型材和工业铝型材······34

本规范用词说明······36

附:条文说明······37

1 总 则······40

3 基本规定······41

3.1 设计计算······41

3.2 生产设施的工作制度······41

4 熔 铸······42

4.1 原料······42

4.2 熔铝炉和保温炉的选择······42

4.3 铝熔体处理······43

4.4 扁锭、实心圆锭和空心圆锭的铸造······43

4.5 铸件的铸造······45

4.6 二辊式铸轧和连铸连轧······46

4.7 半连续铸锭的均匀化热处理······46

4.8 铸锭的机械加工······47

5 板 带······48

5.1 坯料选择······48

5.2 半连续铸锭的铣面······48

5.3 铸锭和包覆板的表面处理······48

5.4 铸锭加热、均匀化······49

5.5 热轧······49

5.6 冷轧······50

5.7 热处理和精整······51

5.8 高架仓库和平面智能库······51

5.9 自动包装机组······51

6 铝 箔······53

6.1 铝箔坯料······53

6.2 铝箔轧机的选择······53

6.3 铝箔的精整······54

7 铝管棒型线材······55

7.1 坯料准备······55

7.2 挤压工艺······55

7.3 轧制和拉伸工艺······56

7.4 铝线材······57

7.5 挤压设备的选型及装备水平······57

7.6 轧管机的选型及装备水平······58

7.7 拉伸机的选型及装备水平······59

8 建筑铝型材和工业铝型材······61

8.1 坯料准备······61

8.2 建筑铝型材和工业铝型材挤压生产工艺······61

8.3 铝型材表面处理······61

8.4 挤压机列的选型及装备水平······62

8.5 表面处理生产线的选型和装备水平······63

9 制造执行系统(MES)······65

10 车间配置······67

10.1 一般规定······67

10.2 熔铸······68

I0.3 板带······68

10.4 铝箔······69

10.5 铝管棒形线······69

10.6 建筑铝型材和工业铝型材······70