本规范共分9章,主要内容有:总则、术语、基本规定、氧化铝机械设备安装、铝电解机械设备安装、铝铸造机械设各安装、炭素机械设备安装、设备试运转和工程验收。
GB50883-2013······1
1 总则······17
2 术语······18
3 基本规定······20
3.1 一般规定······20
3.2 质量验收的划分······20
3.3 质量验收······21
3.4 质量验收的程序及组织······22
3.5 设备基础验收······23
3.6 主要设备、材料、成品和半成晶进场验收······24
3.7 焊接······25
3.8 特种设备······26
3.9 工序交接······26
3.10 机械设备附属的液压、气动和润滑系统······27
4 氧化铝机械设备安装······29
4.1 一般规定······29
4.2 石灰炉······30
4.3 沉降槽、分解槽及贮槽、贮仓槽体加工······35
4.4 沉降槽、分解槽及贮槽、贮仓槽体焊接······37
4.5 沉降槽、分解槽及贮槽、贮仓槽体安装······38
4.6 搅拌及刮料装置······40
4.7 常用压力容器······42
4.8 隔膜泵······44
4.9 蒸发器······44
4.10 管壳式换热器······45
4.11 转鼓过滤机······46
4.12 立式圆盘过滤机······47
4.13 水平圆盘过漶机······48
4.14 叶滤机······48
4.15 回转窑······49
4.16 稀相流态化焙烧炉······57
4.17 板卧式电收尘器······62
4.18 板式输送机······68
4.19 链式输送机······71
4.20 埋刮板输送机······72
4.21 螺旋输送机······74
5 铝电解机械设备安装······76
5.1 一般规定······76
5.2 预焙阳极电解槽壳的制作······76
5.3 预焙阳极电解槽托架与电解槽壳安装······78
5.4 预焙阳极电解槽阴极组装与安装······79
5.5 预焙阳极电解槽上部结构制作······80
5.6 预焙阳极电解槽上部结构安装······81
5.7 预焙阳极电解槽上部结构气缸······82
5.8 预焙阳极电解槽上部结构定容下料器······83
5.9 预焙阳极电解槽阳极提升机构······84
5.10 预焙阳极电解槽上部结构阳极吊挂系统······85
5.11 预焙阳极电解槽上部供气管道······86
5.12 预焙阳极电解槽上部结构密封罩板的制作······86
5.13 预焙阳极电解槽阳极母线加工······87
5.14 预焙阳极电解槽阳极母线安装······88
5.15 格子板······89
5.16 预焙阳极电解槽钢铝复合板······89
5.17 预焙阳极电解槽防腐······90
5.18 电解槽通电试验······90
5.19 铝电解多功能机组······91
5.20 氧化铝贮运与加料设备风动溜槽······92
5.21 氧化铝贮运与加料设备气力提升机······93
5.22 氧化铝贮运与加料设备通风机······93
5.23 氧化铝贮运与加料设备袋式过滤器······94
6 铝铸造机械设备安装······95
6.1 一股规定······95
6.2 燃油保持炉······96
6.3 电阻加热保持炉······96
6.4 倾动式保持炉······97
6.5 板锭精炼炉······98
6.6 台车式电阻炉······99
6.7 推杆式退火炉······99
6.8 炉体钢结构······100
6.9 炉门提升装置······101
6.10 铝线材连续浇铸机······101
6.11 连轧机······102
6.12 校直机······103
6.13 切断机······103
6.14 卷线机······104
6.15 重熔铝锭连续铸造机组······105
6.16 冷却输送机······106
6.17 成品输送机······107
6.18 扒渣机······108
6.19 堆垛机······109
6.20 异常排出装置······110
6.21 打捆机······110
6.22 铝板锭铸造机组······111
6.23 铸轧机······112
6.24 卷取机······113
6.25 铝锭铸造机······114
7 炭素机械设备安装······115
7.1 一般规定······115
7.2 热媒加热炉······116
7.3 沥青熔化器······117
7.4 空心螺旋预热器······117
7.5 混捏机······119
7.6 冷却螺旋机······120
7.7 挤压成型机······121
7.8 振动成型机······122
7.9 生阳极炭块编组机组/焙烧炭块清理机组······123
7.10 焙烧炉用焙烧多功能机组······125
7.11 阳极炭块堆垛机组······127
7.12 悬链式输送机······128
7.13 电解质清理机······129
7.14 残极压脱机······130
7.15 铁环压脱机······131
7.16 铝导扦矫直机······132
7.17 工频感应炉······132
7.18 步进式浇铸机······134
7.19 电煅炉······135
7.20 残极破碎机······135
7.21 液压破碎机······136
7.22 炭块带锯机······137
8 设备试运转······138
8.1 一般规定······138
8.2 单机试运转······140
8.3 无负荷联动试运转······154
8.4 负荷联动试运转······154
9 工程验收······155
本规范用词说明······156
引用标准名录······157
附：条文说明······159
1 总则······165
3 基本规定······166
3.1 一般规定······166
3.2 质量验收的划分······166
3.3 质量验收······167
3.4 质量验收的程序及组织······167
3.5 设备基础验收······167
3.10 机械设备附属的液压、气动和润滑系统······167
4 氧化铝机械设备安装······168
4.1 一般规定······168
4.2 石灰炉······168
4.3 沉降槽、分解槽及贮槽、贮仓槽体加工······169
4.4 沉降槽、分解槽及贮槽、贮仓槽体焊接······169
4.5 沉降槽、分解槽及贮槽、贮仓槽体安装······169
4.6 搅拌及刮料装置······169
4.7 常用压力容器······170
4.9 蒸发器······170
4.10 管壳式换热器······170
4.11 转鼓过滤机······170
4.12 立式圆盘过滤机······171
4.13 水平圆盘过滤机······171
4.15 回转窑······171
4.16 稀相流态化焙烧炉······172
4.17 板卧式电收尘器······172
4.18 板式输送机······172
4.19 链式输送机······172
4.20 埋刮板输送机······173
4.21 螺旋输送机······173
5 铝电解机械设备安装······174
5.1 一般规定······174
5.2 预焙阳极电解槽壳的制作······174
5.3 预焙阳极电解槽托架与电解槽壳安装······175
5.4 预焙阳极电解槽阴极组装与安装······175
5.5 预焙阳极电解槽上部结构制作······175
5.6 预焙阳极电解糟上部结构安装······176
5.7 预焙阳极电解槽上部结构气缸······176
5.0 预焙阳极电解槽阳极提升机构······176
5.10 预焙阳极电解槽上部结构阳极吊挂系统······176
5.12 预焙阳极电解槽上部结构密封罩板的制作······177
5.13 预焙阳极电解槽阳极母线加工······177
5.14 预焙阳极电解槽阳极母线安装······177
5.15 格子板······177
5.16 预焙阳极电解槽钢铝复合板······177
5.18 电解槽通电试验······177
5.19 铝电解多功能机组······178
5.20 氧化铝贮运与加料设备风动溜槽······178
6 铝铸造机械设备安装······179
6.1 一般规定······179
6.2 燃油保持炉······179
6.3 电阻加热保持炉······179
6.4 倾动式保持炉······179
6.5 板锭精炼炉······180
6.6 台车式电阻炉······180
6.7 推杆式退火炉······180
6.8 炉体钢结构······180
6.9 炉门提升装置······180
6.10 铝线材连续浇铸机······180
6.11 连轧机······181
6.12 校直机······181
6.13 切断机······181
6.14 卷线机······181
6.15 重熔铝锭连续铸造机组······181
6.18 扒渣机······182
6.19 堆垛机······182
6.20 异常排出装置······182
6.21 打捆机······182
6.22 铝板锭铸造机组······182
6.23 铸轧机······183
6.24 卷取机······183
6.25 铝锭铸造机······183
7 炭素机械设备安装······184
7.1 一般规定······184
7.4 空心螺旋预热器······184
7.5 混捏机······184
7.6 冷却螺旋机······184
7.8 振动成型机······185
7.9 生阳极炭块编组机组/焙烧炭块清理机组······185
7.10 焙烧炉用焙烧多功能机组······185
7.11 阳极炭块堆垛机组······185
7.12 悬链式输送机······186
7.13 电解质清理机······186
7.17 工频感应炉······186
7.18 步进式浇铸机······186
7.21 液压破碎机······187
8 设备试运转······188
8.1 一般规定······188
8.2 单机试运转······188
8.3 无负荷联动试运转······189
8.4 负荷联动试运转······190
